Electric Vehicle Supply Equipment

IP54 Waterproof 240kW Outdoor DC Charger - China Manufacturer

I’m a China-based manufacturer and I’m proud to offer the {IP54 Waterproof 240kW Outdoor DC Charger} for outdoor EV charging networks. Its IP54 enclosure keeps dust and rain out, so it runs reliably in factories, parking lots, or remote sites. With 240kW of DC power, it delivers ultra-fast charging for long-range fleets and customer fleets alike, while a rugged, corrosion-resistant chassis stands up to harsh environments. The unit is designed for ease of installation and maintenance, featuring modular power modules, hot-swap components, and remote monitoring for performance tracking. As a manufacturer in China serving global B2B buyers, I offer flexible sourcing, certifications, and ongoing support to ensure quick deployment. If you need reliable outdoor charging with durable weather protection, this charger fits into your network and scales with your growth.

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IP54 Waterproof 240kW Outdoor DC Charger Industry Leaders Sets the Industry Standard

A new benchmark in outdoor fast charging combines a 240kW DC powertrain with IP54-rated protection to deliver reliable, all-weather performance for highways, fleet depots, and commercial sites. Engineered by a leading China-based power solutions provider, this charger pairs high-efficiency power conversion and modular design with intelligent thermal management to ensure continuous operation in dusty or wet conditions while minimizing total cost of ownership. Global buyers will appreciate factory scalability, strict quality control, and compatibility with major DC charging ecosystems, plus remote monitoring, grid-friendly power management and flexible installation options. Robust safety features, adaptable configurations, and export-ready logistics make this solution ideal for procurement teams seeking proven outdoor charging infrastructure that sets the industry standard.

IP54 Waterproof 240kW Outdoor DC Charger Industry Leaders Sets the Industry Standard
Specification Details
Nominal Output Power 240 kW DC (continuous)
Input Voltage 380–480 VAC, 3-phase + N + PE (50/60 Hz)
Output Voltage Range 200–1,000 V DC (adaptive)
Maximum Output Current Up to 320 A (per charging outlet, depending on configuration)
Power Factor > 0.99 (full load)
Total Harmonic Distortion (THD) < 5% (at rated load)
Peak Efficiency 96.0% – 97.0% (typical operating point)
Ingress Protection IP54 (dust protected, splash resistant for outdoor use)
Operating Temperature Range -30 °C to +50 °C (derating above 40 °C)
Ambient Humidity 5% – 95% RH, non-condensing
Cooling Method Liquid-cooled power modules with forced-air heat exchange for electronics
Supported Charging Standards CCS (Combo), CHAdeMO (optional), ISO 15118-ready with Plug & Charge support
Connector Count / Arrangement 1 or 2 simultaneous DC outputs configurable; tethered cables or pantograph-ready
Typical 0–80% Charging Time Approximately 20–30 minutes for a 400 km-equivalent battery pack (depends on vehicle battery chemistry & state)
Grid Connection Requirements Three-phase utility connection with configurable soft-start and active grid support (LV/HV options)
Communication Interfaces OCPP 1.6/2.0.1, Ethernet, 4G/5G modem option, RS-485 for local diagnostics
Safety & Compliance IEC 61851-23/24, IEC 62196, ISO 15118, CE; local certifications vary by market
Mean Time Between Failures (MTBF) ~100,000 hours (system level, typical)
Physical Dimensions (HxWxD) Approx. 2,200 × 1,200 × 800 mm (modular cabinet footprint; final dimensions depend on options)
Weight (approx.) ~520 kg (base cabinet, excludes cable & mounting accessories)
Cable Length (standard) 5.0 m (custom lengths available as deployment option)
Battery System Compatibility Compatible with traction battery systems up to 1,000 V DC; supports multiple chemistries with dynamic current profiling
Installation Environment Outdoor-rated with sun shield, wind load provisions, and optional heating kit for cold climates
Maintenance & Diagnostics Remote firmware updates, predictive maintenance alerts, local service port with diagnostic logging
Warranty (example) Standard warranty terms typically cover power modules and electronics components; field-replaceable modules reduce downtime
All specifications reflect typical system configurations for a 240 kW outdoor DC charging cabinet. Actual deployment values depend on site design, local grid conditions and selected options.

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Quarterly Performance Metrics for 240kW IP54 Outdoor DC Chargers

This chart presents quarterly performance metrics for IP54-rated 240kW outdoor DC chargers across a single year. The visualization compares three dimensions: total charging sessions, total energy delivered (in MWh), and operational availability percentage. Observed trends show steady growth in both sessions and energy delivered from Q1 through Q4, with sessions increasing from 1,200 to 2,100 and energy rising from 320 MWh to 560 MWh. Availability remains very high throughout the year, improving modestly from 98.5% to 99.5%, which indicates robust reliability and effective maintenance practices. The concurrent rise in usage and delivered energy suggests increasing adoption or seasonal demand, while the high uptime implies that scaling usage has not degraded reliability. For operators, the data supports prioritizing capacity planning for energy supply and potential grid impacts, since energy throughput nearly doubles over the year. It also highlights the value of preventive maintenance programs that keep availability above industry expectation thresholds. From an investment perspective, accelerating sessions and energy throughput may justify additional charger deployments or utility coordination for enhanced power provisioning. From a product development angle, maintaining IP54 ingress protection and thermal management at higher utilization will be essential to sustain uptime. For monitoring teams, it would be advisable to track mean time between failures and mean time to repair alongside these metrics to ensure that availability gains are not masking emerging failure modes. Finally, seasonal or marketing campaigns could be aligned to demand patterns inferred from the quarter-over-quarter growth to smooth load profiles and optimize operational costs. Collectively, these metrics offer actionable insight for fleet planning, reliability engineering, and commercial strategy. Additionally, integrating real-time analytics and predictive models can help anticipate peak demand, schedule maintenance windows more efficiently, and reduce downtime while improving customer experience through transparent availability information and dynamic pricing incentives across diverse deployment environments and conditions.

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